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High-speed, high-frequency, oscillating multi-wire cutting machine

DZ4-1-350230A-R

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High-precision cutting is achieved through precise tension control, swing motion control, and feed system control. The cut slices have good thickness uniformity, high flatness, and low surface roughness, meeting the requirements of various precision machining.

+8619803151250

yuzhenpeng@bokejinghui.com

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Product Introduction

Steel wires are spirally wound around multiple spindles to form a wire mesh, creating dozens to hundreds of wire saws on the workpiece cutting surface. After powering on the equipment, the tension is set first, then pre-tensioned to return the tension lever to the equilibrium position. After starting, the feed shaft first moves forward by a cutting width. Once in place, the wire feeding starts reciprocating at the set speed, driving the diamond wire to cut the workpiece. Simultaneously, the wire feeding and receiving shafts perform wire feeding actions according to the set wire spacing, and the left and right swing shafts swing downwards to achieve top-down cutting.

Product features

Stable cutting speed up to 2000m/min, uniquely designed mechanical vibration to create high-frequency vibration of the cutting line, clearing cutting residue and maintaining cutting force;

The machine body is made of a full cast structure, with high anti-deformation ability and excellent vibration damping performance;

The wire mesh has a swing mechanism for swing cutting, reducing cutting time;

Liquid-cooled servo, suitable for high-load scenarios, low vibration and low noise operation, good temperature uniformity extends motor life;

Uses a large torque servo motor to control tension, with an adjustment accuracy of ±1N;

Reduces the number of guide wheels between the wire feeding and winding and rollers, saving consumables;

Equipped with a power-off uninterrupted wire system, which can effectively avoid the generation of defective products due to power failure and improve the yield rate;

Energy recovery unit, reducing energy consumption and saving costs.

Product parameters

Equipment	Product Model	DZ4-1-350230ABM-M
	Number of Workstations	1
	Number of Spindles	4
	Roller Center Distance	3860 mm
	Material Plate Dimensions (Length × Width × Height)	-
	Workpiece Dimensions (Length × Width × Height)	2300 × 3500 × 2200 mm
	Roller Outer Diameter × Rubber Coating Length	Φ320 mm × 2320 mm
	Cutting Type	Water
	Human-Machine Interface Dimensions	15"
	Equipment Dimensions (Length × Width × Height)	6200 × 8900 × 7000 mm
	Motor Cooling Method	Forced Air Cooling
	Total Weight	≈50000 KG
Electrical	Power Supply	Three-phase four-wire AC380V 50Hz
	Total Power	≈320 KW
	Spindle	55 KW × 4
	Wire Feeding and Unwinding	30 KW × 2
	Tension	15 KW × 2
	Lifting	7.5 KW × 4
	Wire Discharge	0.40 KW × 2
	Horizontal Movement	-
	Swing	7.5 KW × 2
	Air Source	-
	Cutting System	DELTA
Performance	Cutting Accuracy	±0.10 mm
	Wire Diameter	Ф0.37-0.95 mm
	Wire Storage Capacity	Max 50KM (Ф0.45mm)
	Set Tension	Max 500N
	Lifting Stroke	2640 mm
	Horizontal Movement Stroke	-
	Feed Rate	0.1-300 mm/min
	Wire Speed	Max 2400 m/min
	Cutting Method	Vertical Upward Feed
	Stable Cutting Wire Speed	2000 m/min
	Adjustable Angle of the Adjustment Table	-
	Swing Angle	-